You are on page 1of 23

PT.

GEMALA KEMPA
DAYA
Astra International
Astra Otoparts

Astra Otoparts : 50.7 %


Wanandi Family : 41.8 %
Others : 7.5 %

Astra Otoparts : 42.5 %


Wanandi Family : 40.0 %
Others : 17.5%
General Information

Date of October 7, 1980


Establisment
No of Employee 643 (as of March 2017)
Main Business Frame Chassis, Pressed Parts
Certification ISO TS 16949, ISO 14001, OHSAS
Share Holder PT. Astra Otoparts Tbk : 50.7%
PT. Sapta Panji Manggala : 30%
PT. Trikirana Investindo Prima : 7.5%
PT. Santiniluwansa Lestari : 6.8%
PT. Wahanalaksana Kertapradhana : 5%
Customer (OEM) : Hino, Mitsubishi, UD Trucks,
Isuzu, Suzuki,
Hyundai, Hitachi Indonesia
(1st Tier) : IGP, AAIJ, Advics
Factory & Customer Location
Land : 46,537 M2 Land : 54.030 M2
Building : 28,537 Building : 25,604
M2 M2
Location : 60 KM Location : 70 KM
from Intl Airport 10 20 form current Plant
km km

70
k m

mk
10
Revenue & Portfolio

Sales Revenue Product Portfolio (2016)


(Billion IDR)

Medium
CV
(17%) Parts
Small (44%)
CV
(39%)

Sales Unit
(x 1000) Small Medium Parts

Hino Hino IGP


Mitsubishi Mitsubishi AAIJ
Isuzu UD Trucks Suzuki
Isuzu Aftermarket
Product Medium/Small Duty Truck

Frame & component


Side member
Inner
Cross member
Stiffener
Gusset
Brackets
Product : Pressed Parts &
Component
R/A Component
Housing
Cover housing

Brake Component
Baking plate
Brake drum housing

Suspension
Component
Lateral rod
Business Future Body Structure
Body structures

PASSENGER CAR :
Panel assy
Reinforce assy
Floor assy

COMERCIAL VEHICLE :
Cabin Component
Roof
Reinforcement
Floor
Back Panel
Engine Cover
Product Design & Testing
Testing Equipment Static &
Dynamic

Product Analysis - Nastran


Manufacturing Capabilities R/M
Preparation
Flexibility, Superior Quality, Less Investment

Laser Cutting (4 m)
Laser Cutting (12
m)
LASER CUTTING
Manufacturing Capabilities -
Stamping
Wide range capacity, from 80 Ton ~ 4000 Ton
Stamping Line
PRES QTY
S TYPE EXISTI Note
CAP NG
4000 Double bolster
1 Side rail Medium truck
T Hydraulic
2000 Double bolster
1 Side rail Small truck
T Mechanical
1000 Double bolster
2 Housing, inner channel
T Mechanical
1000
Mechanical 1 Backing plate
T
500 T Mechanical 1 Backing plate
1000
Mechanical 1
T Body structure part
600 T Mechanical 3
400 T Mechanical 3 Housing, backing plate, c/member,
300 T Mechanical 6 bracket
200 T Mechanical 2 Small parts
TOTAL 21
Manufacturing Capabilities -
Assembling
3 line Small Duty, 1 Line Medium Duty
GKD Cikampek Plant

Step 1
Current
Building

Land : 54.030 M2
Building : 25,604
M2
Location : 70 KM
form current Plant
Stamping Line Body Comp Press
Line (2015)
Progress on August, 2015 : Ready for Mass Production

Mechanical Press
Line Mechanical Press 300T
1000T-600T-600T- & 400T
600T

Roll Forming
Manufacturing Capabilities New
Process/Tech.
Flexibility, Superior Quality, Less Investment
Stretch Bending
Manufacturing Capabilities -
Painting
ED Coating at Cikampek Plant (2016)

1. Pre 4. Surf
Degreasing 2. Degreasing 3. Rinse 1 Condition

5. Phosphate 6. Rinse 2 7. Rinse 3 8. ED Coat


Manufacturing Capabilities -
Painting
ED Coating at Cikampek Plant (2016)

9. UF Rinse 10. Rinse 4 11. Air Blow 12. Transporter

14. Hoist 16. Feeding


13. Oven Loading 15. Skid System
Manufacturing Capabilities -
Painting
ED Coating at Cikampek Plant (2016)

12. Hoist
17. Hanger 18. Conveyor 19. Trolley Unloading
Quality Management System

ISO/TS 16949 : 2009

ISO 9001 : 2008

ISO 14001 : 2004

OHSAS 18001 : 2007


Company Profle
Company Social Responsibility
Education :
Scholarship & Eduction Funding

Environments:
3000 stem of trees cultivation

Health:
Blood donation
Cancer shelter
Mass circumcision
Medical & Polyclinic
Health Seminar

Small Medium Enterprise / Income Generating Activity :


Funding & training HP reparation
Funding & training cotton waste recycling
Funding & training catfish raising
Funding & training noodle making

Culture
Conservation Traditional Martial Arts (Pencak Silat Bekasi)
THANK YOU!

You might also like