Professional Documents
Culture Documents
eLearni
ng
Copyright 04/29/17 ABB.
All rights reserved.
Help
Objectives
Fault tracing
Systematic fault tracing
Logical iteration, step by step
Make notes of fault tracing actions
Use application and other drawings
Is the fault in the drive?
Application characteristics
External devices
Supply
PLC, relays, etc
Copyright 04/29/17 ABB.
All rights reserved. - 3 -
Fault tracing Help
Drive Yes
alive?
No
Check supply Indications
voltages and (CDP, leds,
main circuit DriveWindow2, etc)
other
supplying net Fault drive drive Fault systems
location? location?
drive supply
Check See supply mo See drive hard See drive firm Check PLC, moto
supplying dule manuals ware manuals ware manuals r, cabling, etc
Copyright 04/29/17 ABB.
network
All rights reserved. - 4 -
Fault tracing | Fault tracing principles Back Help
US UC
V V
~ =
Copyright 04/29/17 ABB.
against the dc-link +/-
Fault tracing | Fault tracing principles Back Help
Multidrive:
ACS800 System Application Program 7.x Firmware Manual
ACS 600/800 PMSM Drive Application ProgramSupplement to Firmware Manual System Application
Program 7.x
Copyright 04/29/17 ABB.
All rights reserved. - 8 -
Fault tracing | Fault tracing principles Back Help
Firmware Manual for ACS 800 Spinning Control Application Program 7.x
Firmware Manual, Application Program Template 7.x for ACS800 Frequency Converters
Firmware Manual, for Test Bench Application Program, Supplement
Supplement for Traverse Control Application Program 7.x
Fault tracing | Fault tracing principles Back Help
ACS800 diagnostics
Software and hardware functions
Signals
Alarms and signals
Fault indications
Actual values
Status words
Fault logger
Data loggers
APBU logger
Indicators
Boards
Copyright 04/29/17 ABB.
All rights reserved. - 11 -
Displays
Other indicators
Help
Board indications
Drive contains warning and fault LEDs on
ADPI board
NLMD led display
DSSB board
Supply and drive module front
RMIO board
AINT board
ADPI board
Help
Board indications Help
NLMD
ACS800 multidrive
Led panel display, 3 status LEDs
Ready
Run
Fault
Copyright 04/29/17 ABB.
All rights reserved. - 14 -
Board indications Help
RMIO board
Two status LEDs
Green = auxiliary power on
Red = fault
Copyright 04/29/17 ABB.
All rights reserved. - 15 -
Board indications Help
AINT board
Four status LEDs
V204 (green)
aux. power ok
V309 (red)
driving permission
bits are set
V310 (green)
prevention of
unexpected start
active
V311 (green)
Copyright 04/29/17 ABB.
All rights reserved. - 16 -
voltage to gate
drivers ok
Board indications Help
GINT board
Status LED
15 Vdc supply active
Copyright 04/29/17 ABB.
All rights reserved. - 17 -
Board indications Help
Indicators
Other indicators
Relays
Fuses
Lamps
etc.
Copyright 04/29/17 ABB.
All rights reserved. - 19 -
Help
Fault
Higher level
Generated by the drive
Copyright 04/29/17 ABB.
All rights reserved. - 20 -
Warnings and faults Help
Fault history
Faults and warnings are stored with the time
stamp
Fault logger collects 64 latest faults
16 of the latest faults are stored in power off
Copyright 04/29/17 ABB.
All rights reserved. - 21 -
Warnings and faults | Fault history Help
Fault logger
Reading the fault logger contents
CDP312 control panel
DriveWindow 2.x
Alarm and fault codes
Firmware manuals
ABB Library
ACS800 IHMM Lotus Notes
Protection functions
Preprogrammed Fault and warning functions
Programmable Fault and warning functions
Programmable Autoreset functions
See the Firmware manual for more details
30 FAULT FUNCTIONS
31 AUTOMATIC RESET
Copyright 04/29/17 ABB.
All rights reserved. - 24 -
Warnings and faults | Functions Help
Preprogrammed functions
Examples of preprogrammed protection features
Temperature
Overload
DC overvoltage
DC undervoltage
Overcurrent
Short circuit
Input phase loss
Temperature
Copyright 04/29/17 ABB.
All rights reserved. - 25 -
Warnings and faults | Functions Help
ABB Library
All rights reserved. - 26 -
Warnings and faults | Functions | Programmable fault functions Help
Examples
Examples of programmable protection features
Panel loss
External fault
Motor stall
Underload
Motor phase loss
Copyright 04/29/17 ABB.
All rights reserved. - 27 -
Warnings and faults | Functions Help
Examples
Examples of programmable autoreset functions:
Overcurrent
Overvoltage
Undervoltage
AI Signal < Minimum
Copyright 04/29/17 ABB.
All rights reserved. - 29 -
Help
Data logger
ACS800 data logger
Tool for analyzing drives state afterwards
fault tripping
other abnormal operation
Drive signals
Can be followed from
CDP312 control panel
Pc tool (DriveWindow, DriveDebug)
Copyright 04/29/17 ABB.
All rights reserved. - 32 -
Drive signals Help
CDP312
Actual display
Three selectable signals
Numerical form
Decimal
Binary
Hexadecimal
ACS800 Firmware manual - Control panel
ACS800 IHMM
Copyright 04/29/17 ABB.
All rights reserved. - 33 -
ABB Library
Drive signals Help
DriveWindow 2.x
Numerical form
Selectable formats
Graphical form
6 selectable variables
Scaling, sample time
Buffering, zoom, cursor
Copyright 04/29/17 ABB.
All rights reserved. - 34 -
Useful signals
Speed
Actual
Reference
Speed error = speed reference - speed actual
Output current
Power
Torque
DC link voltage
Copyright 04/29/17 ABB.
All rights reserved. - 35 -
Status words
Drive signals Help
Scaling
How accurate is accurate enough?
Horizontally, sample time
Vertically
Measured signal
Range min...max
Time scale
Copyright 04/29/17 ABB.
All rights reserved. - 36 -
Help
APBU datalogger
Used for parallel connected inverter fault tracing
PPCS branching unit
APBU-44
APEB-84 extension board (if needed)
Product documentation
Technical support
Drives Technical support services
Accurate, consistent, and responsive information and support
to our customers