CMC Limited

Your IT Partner

Sushant Kumar
7th Sem
Electrical 4th Year

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What is Automation ?

Automation is basically the delegation of human control

function to technical equipment for

Productivity
Total Automation Manufacturing
Competitiveness
Solution

Quality Plant
Labor Cost

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History of Automation

Programmable Logic Controller

Electronic Control using Logic Gates

Hard wired logic Control

Pneumatic Control

Manual Control

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PROGRAMMABLE
LOGIC
CONTROLLER

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PLC
Your IT Partner
What is PLC ?
Advantages of PLC
Reliability in operation, Small physical size, Shorter project time,
Speed in Operation, Ease of maintenance/Troubleshooting
Applications :
Machine controls, Packaging, Palletizing, Material handling, similar
Sequential task as well as Process control

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Ladder Diagram
Your IT Partner

The Ladder Diagram (LD) programming

language originated from the graphical
representation used to design an
electrical control system

Finally CPUs were added to take over

the function of the logic circuits
Control decisions accomplished
through programming
OR
Ladder diagram ( LD) was developed to AND
make program creation and
maintenance easier
Computer based graphical
representation of wiring diagrams
that was easy to understand
Reduced training and support cost
CPU

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What is Rung?
Your IT Partner

A rung of ladder diagram code can contain both input and output
instructions
Input instructions perform a comparison or test and set the rung state based
on the outcome
Normally left justified on the rung
Output instructions examine the rung state and execute some operation or
function
In some cases output instructions can set the rung state
Normally right justified on the rung

Input Instruction Output Instruction

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PLC Cycle
Your IT Partner

Sense the Input

Process the Logic
Give Output

Programmable
controller

Inputs Outputs

Machine
or
Process

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Programming of PLC
Your IT Partner
Start Stop the Motor

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Configuration of PLC : Allen Bradley
Your IT Partner

The PLC is programmed interface between the field I/p

element like limit switches, sensors, push button and the
final control elements like actuator, solenoid/control valves,
drives, hooters etc

CPU

I/O Modules
Power Supply

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PLC Architecture Evolution
Your IT Partner

Today : Distributed I/O Modules

PLC

Distributed I/O scanner

Data Communication Bus

Distributed I/O modules

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PLC Signal Flow
Your IT Partner

Input Module Processor Memory

Data Output Output Modules

Input
Image Table Image Table
I:0/6 O:0/7
I:0/6
O:0/7
I:1/4 O:1/5

Ladder Program
Input Devices Output Devices
I:0/6 O:0/7

I:1/4 O:1/5
I:1/4 O:1/5

Programming Terminal

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Programmable Logic Controllers

PLC Types
Nano (Small)
Micro (Medium)
Large

Basic criteria for PLC Types

Memory Capacity
I/O Range
Packaging and Cost per Point

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PLC Systems of various vendors

Siemens
S5 -110U, 115U, 135U
S7 - 200, 300, 400
Allen Bradley
Micrologix 1000, 1200, 1500
SLC 5/01, 5/02, 5/03
PLC 5/10, 5/25 and 5/40
Modicon
Nano
Micro
Premium
Quantum

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Supervisory control & Data Acquisition

Your IT Partner
(SCADA)

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Your IT Partner
Supervisory Control
and
Data Acquisition
SCADA refers to a system that collects data from various
sensors at a factory, plant or in other remote locations and then
sends this data to a central computer which then manages and
controls the data.

SCADA focuses on gathering and circulating the right amount of

system information to the right person or computer within the
right amount of time.

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SCADA
Your IT Partner

Supervisory And Data

Control Acquisition
Archiving, Logging,
Graphics and Batch processing Access Control, Alarms

Distributed database
Data Server Data Server PLCs

Field Bus
Control Programs

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Software

Features of typical SCADA software

Dynamic process graphic
Real-time and Historical trending
Alarms
Recipe Management
Security
Device connectivity
Database connectivity

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Application of SCADA system

Water Management Systems.

Electric Power.
Traffic Signals.
Mass Transit Systems.
Environmental Control Systems.
Manufacturing Systems.
Transmission, Generation, Distribution system.
Mining plants,
water and electrical utility installations to oil gas plants.

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SCADA in Industries
Your IT Partner

Sr no. Vender SACDA Software

1. Wonder ware In Touch 5.0 to 10.0

2. Siemens Ltd. Win CC/ Wincc Flexble

3. Allen Bradley Rs View

4. Intellution Fix DMACS

5. Schneider Factory View & CITEC

6. KIPT ASTRA ( Indian SCADA)

7. Merz Aspic

8 GE Fanuc Cimplicity

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Your IT Partner

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