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SKILL DEVELOPMET FOR

INDIAN TEXTILE INDUSTRY

S.K.Soni
Associate Professor
Jawaharlal Darda Institute of Engineering & Technology
YAVATMAL-445001
History
Textiles have been around
almost as long as humankind
itself.
Early humans wore animal skins
and clothing woven from leaves
and grasses.
As humans evolved, so did the
textiles they used in their daily
lives and the processes.
Textile industry
Definition of Textile Industry
The textile industry includes
Every business involved in growing
or producing fibers, such as sheep
farmers & cotton growers;
Those who make fiber into thread;
Those who make thread into cloth;
Those who dye, bleach & finish
the cloth.
SCOPE
Textile industry affects
every aspect of our lives.
There are textiles in cars
windows, furniture, in
carpeting on floors of
vehicles, homes and
workplaces, & in clothing.
SCOPE
We dry ourselves with
towels &
sleep on sheets made
by the textile industry.
Textiles are even in the
bag that carries your
laptop computer from
place to place.
SCOPE
Effects
The textile industry also serves other
segments such as those involved in
the textile arts like quilters and
knitters.
Even painters rely on the textile
industry for canvas on which to
paint.
Industries such as textile machinery
manufacturers, and even software
providers who customize software
for the textile industry.
Size

The textile industry is a multi-


billion-dollar industry &
occupies a unique position in
Indian economy contributing
major part of the country's
export earnings.
Indias Position in Global Market

2nd Largest Employer in 14.1% Contribution to Industrial


India. Employs around 35 Mn Production of country.
workforce

4% Contribution to Indias 17% Contribution to Exports


GDP Earnings FY12-13
Indias Position in Global Market

22% of World Spindles Highest # looms in World


Capacity

Worlds # 1 Worlds # 2 Worlds # 1


Producer of Producer of Producer of
Jute Silk Cotton
Utility cost comparison
Comparison with Competitors in 2012

Parameters India Bangladesh Indonesia Egypt China Pakistan Turkey

Labour wages (US $ /


month)
135 ``
87 226 226 328 127 839

Power Rate (US cents / ``


11.29 8.13 8.51 3.49 12.29 10.62 10.24
Kwh)
Raw Water Cost (US cents /
m3)
39.57 29.26 49.19 10.48 53.26 ``
25.67 30.73

Steam (US cents / kg) 1.44 1.3 ``


1.16 1.75 1.64 1.24 2.1

Capital Interest Rates (%) 8 13 9 11.5 `` 6


5 to 7 10

As India is not competitive in utilities, need to concentrate on improvement of


these areas through Skill Development, Labour Reforms, Government support.
Source: Texprocil Benchmarking Report
12
India's Textile & Apparel Exports 2013-14 (%)

Others, 6%

Made Ups,
12%

Apparel, 40%
Fibre, 12%

Fabric, 12%

Yarn, 18%

Apparel constitutes about 40% of Indias


textile exports, whereas Made Ups at 12%
Source: Office of Textile Commissioner
Individual Product Cost
Contribution of various factors in Product Cost
3.50%
1.00% 1.00% 4.00%

2.50% 4.00%

0.50%
1.00%
5.00%
6.00%
57.00%

3.00%
1.00%
3.50%

7.00%
Raw Material Labour Power Cost Water Cost
Steam Cost Dyes and Chemical Packing Material Stores & Spares
Repair & Maintenance Capital Interest Rate Depreciation Plant Overheads
Marketing Expenses Corporate Expenses Other Cost

Key elements such as Raw material, Labour, Power , waster and


Steam cost contributes more than 74% of cost of the product.
Scheme of Integrated
Textile Park (SITP)
The Indian Government, to provide world class
infrastructure for textile industries has come up with
the Scheme of Integrated Textile Park (SITP).
Maharashtra:Ichalkaranji, Nandgaon, Butibori,
Yavatmal
U.P.Kanpur, Mirzapur, Varanasi.
Gujarat: Jamnagar, Surat, Ahmadabad, Vadodra.
Haryana: Panipat, Bhiwani, Faridabad, Gurgaon
Scheme of Integrated
Textile Park (SITP)
Punjab:Dhariwal Ludhiana.
West Bengal: Kolkata and Howrah.
Tamil Nadu: Coimbatore, Tirpur,
Salem.
Rajasthan:Bikaner, Bhilwara, Jaipur,
Ajmer.
Export markets
The USA, CIS, East European countries,
Canada, Australia, Germany,Denmark,
France, Belgium, Netherland
West Asian countries are major buyers
of Indian Textile products.
The volume and direction of trade
keeps on fluctuating with time.
ENTREPRENEUR

The entrepreneur always searches for


change, responds to it, and exploits it as
an opportunity.
By
Peter F. Drucker
ENTREPRENEUR

Passionate - A strong urge to create


Leader - Identify and build a team
Often unconventional
Has a GOAL and not a WISH
Ability to take Risk Leave the comfort zone
Export markets

Consuming Countries

Producing Countries
Unique Qualities of an Entrepreneur

Ability to deal with uncertainty and


surprises
Communication and motivational skills
Decision making with partial data
Telescopic Vision
OVERVIEW
Most lucrative and exciting emerging markets in
the world.
19th century belonged to Europe,
20th century belonged to America and
21st century is likely to be Asias.
Goldman Sach has rightly commented that
Economics of Knowledge if exploited properly,
could lead India into worlds three biggest
economies by 2050
The critical input to give a big boost to Indian
Economy would be the entrepreneurial
mindset of its human resources.
Pooja Batti
Laundries & Dry-
Cleaning Operation
Commercial laundry
operations cover a range of
applications such as hotels,
nursing homes, hospitals,.
Dry- cleaning
establishments often have
on-premises laundry
equipment, as well.
Uniforms
Pillows
THANK YOU
S.K.SONI
JDIET,YAVATMAL
Sericulture has been carried on in
India since ancient times. Four
varieties of silk are made in India:
(i) Mulberry,
(ii) Tsar,
(iii) Ere,
(iv) Muga.
Karnataka.
This state accounts for 70% of
India's raw silk production. The
centres in the districts of
Bangalore, Tumkur, Belgaum,
Mysore, Kolar and Mandya are
significant.
West Bengal
It
contributes nearly 13% of silk
production of India. The major
districts are Birbhum, Bankura,
Malda and Murshidabad. Baswa,
Ragunathpur and Bishenpur..
Jharkhand and Bihar States
These contribute 8% of India's silk.
The main districts are Palamau,
Ranchi in Jharkhand and
Bhagalpur in Bihar state.
Madhya Pradesh and Chhattisgarh
States.
Balaghat(M.P), Bastar, Bilaspur
and Raigarh districts
(Chhattisgarh).
J&K.
Kashmir Valley'ssalubrious
climate is very conducive to the
raising of mulberry silk worms.
The districts are Baramula,
Anantnag, Doda. Other silk
producing states are: U.P.
Mirzapur,Varanasi.
Tamil Nadu.
Coimbatore, Salem, Nilgiri
districts.
Maharashtra
Bhandara and Chandrapur districts.
Mumbai is a leading Silk weaving
centre.
Andhra Pradesh
Warangal, Kurnool, Adilabad,
Karimnagar districts. Manipur and
Tripura states also have silk
textile manufacturings
Jute textile industry
What is Entrepreneurship ?

Wealth Creation
New Venture Management
Innovation
Creativity
Risk Taking
ENTERPRENEURSHIP

Entrepreneurship is the mindset and process


to create and develop economic activity by
Blending
risk-taking,
creativity and/or innovation
with sound management,
within a new or an existing organisation.
ENTREPRENEUR

Who is an Entrepreneur ?

Its taken from a French word entrprendre which means to


undertake
An urge to build
A true entrepreneur is a doer not a dreamer
DO YOU WANT TO BECOME

Most of the things in the world had been


declared impossible before they were done

For everything you must have a plan

There is no education like adversity


Being in Business Means .

Delivering Value to Customers who


are willing to Pay an amount which
covers your Cost including Capital
Cost
Core Concepts of Business

Customers Class of People


Costs Whole Array of Costs
Capital Comes in Various Shapes and
Sizes
Profit Margins
Return on Investment
Economic Value Creation
Production concept
Product concept
Selling concept
Marketing concept
Innovation
DRIVERS TO START VENTURE

Idea
- that can translate into value
Validate from advisors, seniors, market
Address a customer need
Existing Cheaper, Faster, Better

New Product or Service


PROJECT IDENTIFICATION

HOW TO MANUFACTURE AND MARKET THE


PRODUCT OR SERVICE?

WHETHER THE PRODUCT PROPOSED TO BE


MANUFACTURED IS A INNOVATIVE ONE (OR)
IMPROVED VERSION OF THE ALREADY EXISTING
PRODUCT?

WHETHER YOU CAN FUNCTION AS AN ANCILLARY


UNIT TO A MAJOR MANUFACTURER.

5 Ms MAN , MATERIAL , MARKET , MACHINE ,


MONEY
BEFORE STARTING

MARKET ANALYSIS
FINANCIAL ANALYSIS
GOVERNMENT POLICY
TECHNOLOGY
MARKET ANALYSIS
You need to know:
What markets or market segments your
competitors serve;
What benefits your competitors offers;
Why customers buy from them;
And as much as possible about their products
and/or services, pricing, and promotion.
MARKET ANALYSIS

This is an examination of the primary target market for


your product or service, including geographic location,
demographics, your target market's needs and how these
needs are being met currently.

The competitors analysis can be the most difficult. Before


you can analyze your competitors, you have to investigate
them.
FINANCIAL ANALYSIS

A Project can be technically feasible but it may


be Financially not viable.
BEP
ROI
RISK LEVEL
SOURCES OF FUND
Capital Investment,Working Capital
GOVERNMENT POLICY

TAX,
ENTRY, EXIT
ENVIORMENTAL POLICY
SUBSIDIES, INCENTIVES
TECHNOLOGY

Life cycle of product


Chances of obsolesces of technology
Alternate technology
INDUSTRY OVERVIEW

What is the size of your industry?


What sectors does this industry include?
Who are the major players in this industry?
What are the markets and customers for this industry?
What are the industry's estimated sales this year? Last year?
The year before?
What national/economic trends have affected this industry
and how?
What national/economic trends might affect it in the future
and how?
An overview of the industry sector that
your business will be a part of, including
industry trends, major players in the
industry, and estimated industry sales.
LOCATION

Availability of Raw Material


Proximity to the point of sale (or) supply.
Supply of Manpower
Means of communication
Suitability of land climate
Local Regulations
Other consideration
PREMISES Own (or) Leased.
MACHINERY Manually operated (or) Computerised
Numeric Control (CNC) machine.
MANPOWER Unskilled , Semi-skilled , Skilled.
MATERIAL Ferrous (or) Non Ferrous.
MARGIN MONEY Source Father (or) Friends
& Relatives
Building 40 % Machinery 25 %
OPPORTUNITIES

High Value Addition


Clothes
Garments
Footwear
Various Leather Products
Travel Goods
Fashion Accessories (purses, bags, belts,
watches etc.)
Medium Enterprises - Services

Call Centres Engineering Consultancy and


BPOs Allied activities.
Beauty Parlours
Cybercafes
Advertising Agencies
DTPs
Industrial Research and
Hotels and Restaurants Development Labs.
Cable TV Network
SMALL SCALE ENTERPRISE

Industrial Testing Labs Washing and Laundry


Services / Dry Cleaning.
Photographic Labs /
Processing Labs. Motor Cycle Repairing.
Training Centres for
Cold Storage Services /
Professionals.
Milk Chilling / Milk
Resorts and Travel
Processing.
Agents.
INFORMATION TECHNOLOGY

Media & Entertainment


Contents,
Animation,
Games,
Gaming.
Health Technology

Personal Health Care


Physiotherapy
Beauty Care
Yoga & Naturopathy
Herbal Therapies
SERVICES

Helpline
Transportation
Job consultancy
Courier
Types of textile industry
Types of
textile
industry

Cotton textile industry Woolen textile industry Silk textile industry Jute textile industry
Types of Fabrics
There are two basic types

1. Natural (from plants and animals)

2. Manufactured (from chemicals)


NATURAL
Wool Silk Ramie Cotton
Protein Cellulosic
A
ngora Mohair Linen/Flax

MAN-MADE Rubber Gla s s


Sulf ar Azlon*
PBI Ar amid
A
cetate Rayon Las tr ile Anidex*
Meta lic Acr ylic
Cellulosic Modacr ylic Vinyon
Novalid* Vinal*
Lyocell Triacetate Nylon Spandex
Nytr il* Sar an
Olf f in Polyes te r
*Notcur r entlypr oducedinthe US.

This chart classifies fibers into natural and man-made.


QUESTIONS ?

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