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ETHIOPIAN INSTITUTE OF
TECHNOLOGY-MEKELLE
DEPARTMENT OF MECHANICAL
ENGINEERING
BY DAHLAK H.
FINAL YEAR
PROJECT WORK
ZELEALEM
B. ON
DESIGN OF HCB
MAKING MACHINE
OUT LINES
Introduction
Design of hollow block making machine
According to production
Hollow concrete block
Solid concrete block
According to its size
100mm
150mm
200mm
Scope of project
Machine Specification
Machine Simulation
Progress work two
Detail &assembly drawing(CATIA)
METHODOLOGY
methods for completing product development
activities.
The applied methods, provide a step-by-step
approach to complete the task of this project. Based
on these methodologies, there are three advantages
expected.
Firstly, the decision processes is completely made,
Secondly, by acting as check list of the key steps in
a development activity and ensure that the important
issues are not forgotten.
Third, these structured methods are largely self-
documenting; in the process of executing the
method, the record of the decision-making process
can be used for future reference. Figure 3.1 show the
flow chart for completing this project.
Concept Development Phase Identifying customer
needs
Question/ Customer Statement Interpretation
Prompt
Marketable machine
Suggested Nice rigid machine and marketable. Effective alert system.
Improvement An alert system and a safety feature.
Establishing target specifications
High production rate
Minimum 4 blocks per cycle
One man operation
Simple operation process
Complete with automatic arrangement block system
Complete with concrete charging system
Equipped with cooling system
Infallible operation
Automated function
Uniform pressure distribution
Easy accessed for maintenance
Complete with alarm system
Safe to handle
Low cost machine
Problem Identification
Current machine design unable to increase
product this is mainly due to;
i. Time wasting by doing the cement
charging/loading and leveling the cement. (Time
required: 50 seconds). See figure
ii. Manually obtaining the lower mold plate as operator
needs the device to turn the block (Time required:
45 seconds). See figure
iii. The load applied several time on the hollow
block (Time required: 15 seconds). See figure
iv. The mold lower plates are manually inserted
one by one (Time required: 45 seconds).
concept generated
After identifying the weaknesses of the current
design, literature review is used to get the basic
idea of the existing solution concepts.
The propose concepts are then generated
according to the problem solution and
establishment of customer needs and specification.
So, the challenge is to design a hollow block
making machine that fulfilling the target product
specification.
Concept generation
Fig 1 concept 1
Fig 2 concept 2
Fig 3 of concept 3
Concept selection
criteria's for selecting concepts.
Motor selection
Bearing selection
Design of welded joint
Mold base design
Design of spring
Design support frame
Charging System
Top Structure
Design of bolt
Select and design the circuit of double acting cylinder
Compactor
Components Analysis
Cost Analysis
Over all 3D drawing using catia software
Compactor
Mould filling system
The over all working mechanism of the
machine
CONCLUSION
In reflecting on this project all objectives were
successfully met.
able to ensure that the block productivity increase
compare to the current machine design.
this machine can be upgraded to more user friendly
by adding the features such as automatic
concrete loading into a machine container and
also the attachment of conveyer for transferring
the compacted blocks directly on the machine
itself.
with deep gratitude
we would like to