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Goals
Wet solids must be dried from 261g H2O/kg Al2O3 to less
than 11g/kg
We want to reduce energy demand by at least 10%
Constraints
Throughput must not be changed (2t/h)
Temperature profile should not change substantially
Drying Curve on
the next page
Outlet: 387K
93% of energy
is consumed by
the primary heater
We can add a
cooling stage which can
be used to preheat the
air for the primary heater
All specifications
except the length
are the same
Profiles are
very similar
to base case
Cooling Chamber:
Solids cooled to air
T while air is heated
~5K
3.2% decrease
in energy demand
The target is
10% decrease
Variables
ENERGY: total energy demand of the dryer
XWATER: moisture content of the product on a dry basis
Objective
Minimize ENERGY
Optimization Variable
Vary mass flow of drying air (G1)
Constraint
XWATER ≤ 11g/kg dry
Vary G1 from 5 to
8.333 kg/s
Moisture content of
Water must be less than
11g/kg dry
Problem
Reduce energy demand while staying within required
moisture specification and throughput
Solution
Add a cooling stage
Use Optimization and Constraint to determine the optimal
conditions while staying on spec
Result
Energy demand reduced by 23%
No substantial change in temperature profile