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Thermoplastic Materials
Fluidic when subject to heat, harden when
cooled
Usually rigid
Thermostatic Materials
Fluidic or powder form before processing, cure
permanently when subject to heat or mixed with
catalyst
Rigid or elastic
General Purpose Thermoplastic
Materials
Polyethylene (PE)
Buckets
Polypropylene (PP)
Microwavable food containers, electric kettles
Polystyrene (PS)
CD cases
PolyVinylChloride (PVC)
Sewage pipes, flexible hoists
Engineering Thermoplastic Materials
Polyamides (PA, Nylon)
Rope
Polymethylmethacrylate (PMMA, Acrylic)
Cups
AcrylonitrileButadieneStyrene (ABS)
Product casing
Polycarbonate (PC)
Outdoor screenings, Bullet-proof windows, Electric
kettles
PolyethyleneTerephthalate (PET)
Soft-drink bottles
Thermostatic Materials
Melamine Formaldehyde, Urea Formaldehyde
(MF, UF)
Dishes, lamination
Phenolics (PF)
Ashtrays, Pot handles, plugs and switches
Polyurethane
Shoe heels
Unsaturated Polyester (UP)
Fibre-glass installations
Epoxy (EP)
Glue, filler
Injection Moulding
The injection moulding machine
consists of a heated barrel equipped
with a reciprocating screw (usually
driven by a hydraulic motor), which
feeds the molten polymer into a
temperature controlled split mould via a
channel system of gates and runners.
The screw melts (plasticises) the
polymer, and also acts as a ram during
the injection phase. The screw action
also provides additional heating by
virtue of the shearing action on the
polymer. The pressure of injection is
high, dependant on the material being
processed; it can be up to one
thousand atmospheres.
Animation: Injection Moulding
Typical Injection Mould Job-shop
Typical Injection Moulding Plant
Rotational Moulding
The Rotational Moulding process is
essentially split into four operations:
A pre-determined amount of polymer
powder is placed in the mould. With the
powder loaded, the mould is closed,
locked and loaded into the oven.
Once inside the oven, the mould is
rotated around two axis. The ovens are
heated by convection, conduction and,
in some cases, radiation. As the mould
becomes hotter the powder begins to
melt and stick to the inner walls of the
mould.
When the melt has been consolidated
to the desired level, the mould is
cooled either by air, water or a
combination of both.
When the polymer has cooled
sufficiently to retain its shape and be
easily handled, the mould is opened
and the product removed.
Animation: Rotational Moulding
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Plastic Resources
http://plastics.bayer.com