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-1-
What is flash sintering?
-2-
Example
-3-
What is flash sintering?
Voltage Control
Conductivity and
current density
increases
Power source
switched to
current control
Steady state is
reached
-4-
Our Equipment
-5-
Motivation
-6-
Onset of Flash Sintering
Previous works:
• Zhang et. al. – Comparison between the rates of heating and dissipation; Predicts
the onset, but not if it would reach a steady state or not.
-7-
Instability in Dynamical Systems
-8-
Instability in Dynamical Systems
Unstable Behavior
-9-
Instability in Dynamical Systems
Unstable Behavior
- 10 -
Instability in Dynamical Systems
Unstable Behavior
Explosives Thermistors
- 11 -
Model Formulation
Furnace Temperature T0
Which conditions lead to flash sintering?
Electrical Field E
𝑑𝜌 𝑑𝑇
= 𝐺(𝑇)(1 − 𝜌) = 𝐻 𝑇, 𝐸, 𝜌 − 𝐿(𝑇)
𝑑𝑡 𝑑𝑡
Densification Temperature
- 12 -
Defining the Functions: Densification
𝐺(𝑇)
- 13 -
Defining the Functions: Densification
𝐺(𝑇)
- 14 -
Defining the Functions: Joule Heating
Heat Equation 𝑉
𝜕𝑇 𝜕2𝑇
𝑣𝜌𝐶𝑃 = 𝑘 2 + 𝑞ሶ ℎ𝑒𝑎𝑡 − 𝑞ሶ 𝑙𝑜𝑠𝑠
𝜕𝑡 𝜕𝑥
𝑟(𝑇)
- 15 -
Defining the Functions: Joule Heating
Heat Equation 𝑉
𝜕𝑇 𝜕2𝑇
𝑣𝜌𝐶𝑃 = 𝑘 2 + 𝑞ሶ ℎ𝑒𝑎𝑡 − 𝑞ሶ 𝑙𝑜𝑠𝑠
𝜕𝑡 𝜕𝑥
𝑟(𝑇)
Lumped Model (Bi << 1)
𝑑𝑇
= 𝐻 𝑇, 𝐸, 𝜌 − 𝐿(𝑇, 𝜌)
𝑑𝑡
- 16 -
Defining the Functions: Joule Heating
Heat Equation 𝑉
𝜕𝑇 𝜕2𝑇
𝑣𝜌𝐶𝑃 = 𝑘 2 + 𝑞ሶ ℎ𝑒𝑎𝑡 − 𝑞ሶ 𝑙𝑜𝑠𝑠
𝜕𝑡 𝜕𝑥
𝑟(𝑇)
Lumped Model (Bi << 1)
𝑑𝑇
= 𝐻 𝑇, 𝐸, 𝜌 − 𝐿(𝑇, 𝜌)
𝑑𝑡
𝑟(𝑇)
𝑉 𝐼 𝐸𝑗
𝑞ሶ ℎ𝑒𝑎𝑡 = 𝑉𝐼 𝐸= 𝑗= 𝐻 𝑇 =
𝑙 𝐴𝑡 𝜌𝐶𝑃
𝑇
∆𝐸
2 −𝑅𝑇
𝐸 𝑒 𝐸 ∆𝐸 𝜌0
𝐻 𝑇 = 𝑗= 𝑟= 𝑟0 𝑒 𝑅𝑇
𝜌0 𝑟0 𝐶𝑃 𝑟 𝜌
- 17 -
Defining the Functions: Heat Losses
𝑑𝑇
= 𝐻 𝑇, 𝐸, 𝜌 − 𝐿(𝑇, 𝜌)
𝑑𝑡
- 18 -
Defining the Functions: Heat Losses
𝑑𝑇
= 𝐻 𝑇, 𝐸, 𝜌 − 𝐿(𝑇, 𝜌)
𝑑𝑡
𝜎𝜀𝐴𝑠 𝑇 4 − 𝑇0 4 ℎ𝐴𝑠 𝑇 − 𝑇0
𝐿 𝑇 = 𝐿 𝑇 =
𝑣𝜌𝐶𝑃 𝑣𝜌𝐶𝑃
- 19 -
Defining the Functions: Shrinkage!
- 20 -
The Complete Equation
Radiation:
∆𝐸 2ൗ 1ൗ
𝑑𝑇 2 −𝑅𝑇
𝐸0 𝑒 𝜌 3 𝜎𝜀𝐴𝑠 𝑇 4 − 𝑇0 4 𝜌 3
= −
𝑑𝑡 𝜌0 𝑟0 𝐶𝑃 𝜌0 𝑣𝜌𝐶𝑃 𝜌0
Convection:
∆𝐸 2ൗ 1ൗ
2 −𝑅𝑇 3 3
𝑑𝑇 𝐸0 𝑒 𝜌 ℎ𝐴𝑆 𝑇 − 𝑇0 𝜌
= −
𝑑𝑡 𝜌0 𝑟0 𝐶𝑃 𝜌0 𝑣𝜌𝐶𝑃 𝜌0
- 21 -
Stability in Systems of Differential Equations
𝑑𝜌
= 𝐺(𝑇)(1 − 𝜌)
𝑑𝑡
Flow
𝑑ρ
𝑑𝑡
- 22 -
Stability in Systems of Differential Equations
𝑑𝜌
= 𝐺(𝑇)(1 − 𝜌)
𝑑𝑡
ρ t
- 23 -
Stability in Systems of Differential Equations
𝑑𝜌
= 𝐺(𝑇)(1 − 𝜌)
𝑑𝑡
𝑑ρ
𝑉 = −න 𝑑𝜌
𝑑𝑡
𝑑ρ ρ 𝑉(𝜌)
𝑑𝑡
ρ t ρ
- 24 -
Phase Plots
𝑑𝜌
E1 EC E2 𝑑𝑡
𝑑𝜌
=0
𝑑𝑡
𝑑𝑇
ρ ρ ρ 𝑑𝑡
𝑑𝑇
=0
𝑑𝑡
T T T
𝑑𝜌 𝑑𝑇
= 𝐺(𝑇)(1 − 𝜌) = 𝐻 𝑇, 𝐸, 𝜌 − 𝐿(𝑇)
𝑑𝑡 𝑑𝑡
- 25 -
Simplifying the Equation
Radiation:
∆𝐸 2ൗ 1ൗ
𝑑𝑇 2 −𝑅𝑇
𝐸0 𝑒 𝜌 3 𝜎𝜀𝐴𝑠 𝑇 4 − 𝑇0 4 𝜌 3 𝑑𝑇
= −
𝑑𝑡 𝜌0 𝑟0 𝐶𝑃 𝜌0 𝑣𝜌𝐶𝑃 𝜌0 𝑑𝑡
1
2 −𝑇 2ൗ3 2ൗ
= 𝐸0 𝑒 𝜌 − 𝑇 4 − 𝑇0 4 𝜌− 3
Convection:
∆𝐸 2ൗ 1ൗ
2 −𝑅𝑇 3 3 𝑑𝑇 1
𝑑𝑇 𝐸0 𝑒 𝜌 ℎ𝐴𝑆 𝑇 − 𝑇0 𝜌 2 −𝑇 2ൗ3 2
= − = 𝐸0 𝑒 𝜌 − 𝑇 − 𝑇0 𝜌− ൗ3
𝑑𝑡 𝜌0 𝑟0 𝐶𝑃 𝜌0 𝑣𝜌𝐶𝑃 𝜌0 𝑑𝑡
Densification:
𝑑𝜌 ∆𝐻
− 𝑘𝑇 𝑑𝜌 −
1
= (1 − 𝜌)𝐺0 𝑒 = (1 − 𝜌) 𝑒 𝑇
𝑑𝑡 𝑑𝑡
- 26 -
System Dynamics and Bifurcation
Since the stable points only happen when ρ=1, we only need to analyse the
behavior of the temperature equation:
For Convection:
𝑑𝑇 𝐿 𝑇 ∝𝑇
= 𝐻 𝑇, 𝐸 − 𝐿(𝑇)
𝑑𝑡 For Radiation:
𝐿 𝑇 ∝ 𝑇4
E1
𝑑𝑇
𝑑𝑡
- 27 -
System Dynamics and Bifurcation
Since the stable points only happen when ρ=1, we only need to analyse the
behavior of the temperature equation:
For Convection:
𝑑𝑇 𝐿 𝑇 ∝𝑇
= 𝐻 𝑇, 𝐸 − 𝐿(𝑇)
𝑑𝑡 For Radiation:
𝐿 𝑇 ∝ 𝑇4
E1 EC
𝑑𝑇 𝑑𝑇
𝑑𝑡 𝑑𝑡
T T
- 28 -
System Dynamics and Bifurcation
Since the stable points only happen when ρ=1, we only need to analyse the
behavior of the temperature equation:
For Convection:
𝑑𝑇 𝐿 𝑇 ∝𝑇
= 𝐻 𝑇, 𝐸 − 𝐿(𝑇)
𝑑𝑡 For Radiation:
𝐿 𝑇 ∝ 𝑇4
E1 EC E2
𝑑𝑇 𝑑𝑇 𝑑𝑇
𝑑𝑡 𝑑𝑡 𝑑𝑡
T T T
- 29 -
System Dynamics and Bifurcation
E1
𝑑𝑇
𝑑𝑡
E1 EC E2
E
- 30 -
System Dynamics and Bifurcation
E1 EC
𝑑𝑇 𝑑𝑇
𝑑𝑡 𝑑𝑡
T T
E1 EC E2
E
- 31 -
System Dynamics and Bifurcation
E1 EC E2
𝑑𝑇 𝑑𝑇 𝑑𝑇
𝑑𝑡 𝑑𝑡 𝑑𝑡
T T T
E1 EC E2
E
- 32 -
The LambertW Function
𝑦 = 𝑊(𝑧)
1
𝑧≥−
𝑒
Important Property:
𝑧
𝑒 𝑊(𝑧) =
𝑊(𝑧)
- 33 -
Simplifying the Model: Finding the Steady State Points
𝑖𝑓 𝑇 ≫ 𝑇0
1
𝜌, 𝑇 = 1, − T
1
4𝑊 −
4 𝐸0
- 34 -
Existence of the Steady Points
1
𝜌, 𝑇 = 1, −
1
4𝑊 −
4 𝐸0
1 1 T
− ≥−
4 𝐸0 𝑒
𝑒2
𝐸0 ≥
16
E1 EC E2
E
- 35 -
Existence of the Steady Points
1
𝜌, 𝑇 = 1, −
1
4𝑊 −
4 𝐸0
1 1 T
− ≥−
4 𝐸0 𝑒
𝑒2
𝐸0 ≥
16
E1 EC E2
E
- 36 -
Stability near the Steady Points: The Jacobian
Analogous to the one-dimensional problem, where we check the sign of the second
derivative on the steady point, we can use the eigenvalues of the Jacobian matrix to check if
the vicinity of a steady point is stable or unstable.
𝜕 𝜕𝑇 𝜕 𝜕𝑇 𝜕 𝜕𝑇 𝜕 𝜕𝑇
−𝜆
𝜕𝑇 𝜕𝑡 𝜕𝜌 𝜕𝑡 𝜕𝑇 𝜕𝑡 𝜕𝜌 𝜕𝑡
𝐽= 0=
𝜕 𝜕𝜌 𝜕 𝜕𝜌 𝜕 𝜕𝜌 𝜕 𝜕𝜌
−𝜆
𝜕𝑇 𝜕𝑡 𝜕𝜌 𝜕𝑡 𝜕𝑇 𝜕𝑡 𝜕𝜌 𝜕𝑡
- 37 -
Stability near the Steady Points: The Jacobian
Analogous to the one-dimensional problem, where we check the sign of the second
derivative on the steady point, we can use the eigenvalues of the Jacobian matrix to check if
the vicinity of a steady point is stable or unstable.
𝜕 𝜕𝑇 𝜕 𝜕𝑇 𝜕 𝜕𝑇 𝜕 𝜕𝑇
−𝜆
𝜕𝑇 𝜕𝑡 𝜕𝜌 𝜕𝑡 𝜕𝑇 𝜕𝑡 𝜕𝜌 𝜕𝑡
𝐽= 0=
𝜕 𝜕𝜌 𝜕 𝜕𝜌 𝜕 𝜕𝜌 𝜕 𝜕𝜌
−𝜆
𝜕𝑇 𝜕𝑡 𝜕𝜌 𝜕𝑡 𝜕𝑇 𝜕𝑡 𝜕𝜌 𝜕𝑡
𝜆2 − 𝑡𝑟 𝐽 𝜆 + 𝑑𝑒𝑡 𝐽 = 0
- 38 -
Stability near the Steady Points: The Jacobian
Analogous to the one-dimensional problem, where we check the sign of the second
derivative on the steady point, we can use the eigenvalues of the Jacobian matrix to check if
the vicinity of a steady point is stable or unstable.
𝜕 𝜕𝑇 𝜕 𝜕𝑇 𝜕 𝜕𝑇 𝜕 𝜕𝑇
−𝜆
𝜕𝑇 𝜕𝑡 𝜕𝜌 𝜕𝑡 𝜕𝑇 𝜕𝑡 𝜕𝜌 𝜕𝑡
𝐽= 0=
𝜕 𝜕𝜌 𝜕 𝜕𝜌 𝜕 𝜕𝜌 𝜕 𝜕𝜌
−𝜆
𝜕𝑇 𝜕𝑡 𝜕𝜌 𝜕𝑡 𝜕𝑇 𝜕𝑡 𝜕𝜌 𝜕𝑡
𝜆2 − 𝑡𝑟 𝐽 𝜆 + 𝑑𝑒𝑡 𝐽 = 0
Reminder:
𝑎 𝑏
𝐴= 𝑡𝑟(𝐽) ± 𝑡𝑟(𝐽)2 − 4det(𝐽)
𝑐 𝑑
𝜆1 , 𝜆2 =
2
𝑡𝑟 𝐴 = 𝑎 + 𝑑
- 39 -
Stability near the Steady Points: The Jacobian
- 40 -
Stability near the Steady Points: The Jacobian
If λ1 and λ2 have
opposite signals, we
have a saddle
- 41 -
Stability near the Steady Points: The Jacobian
If λ1 and λ2 have
opposite signals, we
have a saddle
- 42 -
Stability near the Steady Points: The Jacobian
- 43 -
Stability near the Steady Points: The Jacobian
1 1 1
𝜆1 = 2 + 3
𝜆2 = − 4
1 1 1
16𝑊 − 16𝑊 − 256𝐸0 2 𝑊 −
4 𝐸0 4 𝐸0 4 𝐸0
- 44 -
Stability near the Steady Points: The Jacobian
- 45 -
System Dynamics and Bifurcation
For Convection:
𝑑𝑇 𝐿 𝑇 ∝ 𝑇 − 𝑇0
= 𝐻 𝑇, 𝐸 − 𝐿(𝑇)
𝑑𝑡 For Radiation:
𝐿 𝑇 ∝ 𝑇 4 − 𝑇0 4
E1
𝑑𝑇
𝑑𝑡
- 46 -
System Dynamics and Bifurcation
For Convection:
𝑑𝑇 𝐿 𝑇 ∝ 𝑇 − 𝑇0
= 𝐻 𝑇, 𝐸 − 𝐿(𝑇)
𝑑𝑡 For Radiation:
𝐿 𝑇 ∝ 𝑇 4 − 𝑇0 4
E1 EC1
𝑑𝑇 𝑑𝑇
𝑑𝑡 𝑑𝑡
T T
- 47 -
System Dynamics and Bifurcation
For Convection:
𝑑𝑇 𝐿 𝑇 ∝ 𝑇 − 𝑇0
= 𝐻 𝑇, 𝐸 − 𝐿(𝑇)
𝑑𝑡 For Radiation:
𝐿 𝑇 ∝ 𝑇 4 − 𝑇0 4
E1 EC1 E2
𝑑𝑇 𝑑𝑇 𝑑𝑇
𝑑𝑡 𝑑𝑡 𝑑𝑡
T T T
- 48 -
System Dynamics and Bifurcation
For Convection:
𝑑𝑇 𝐿 𝑇 ∝ 𝑇 − 𝑇0
= 𝐻 𝑇, 𝐸 − 𝐿(𝑇)
𝑑𝑡 For Radiation:
𝐿 𝑇 ∝ 𝑇 4 − 𝑇0 4
E1 EC1 E2 EC2
𝑑𝑇 𝑑𝑇 𝑑𝑇 𝑑𝑇
𝑑𝑡 𝑑𝑡 𝑑𝑡 𝑑𝑡
T T T T
- 49 -
System Dynamics and Bifurcation
For Convection:
𝑑𝑇 𝐿 𝑇 ∝ 𝑇 − 𝑇0
= 𝐻 𝑇, 𝐸 − 𝐿(𝑇)
𝑑𝑡 For Radiation:
𝐿 𝑇 ∝ 𝑇 4 − 𝑇0 4
E1 EC1 E2 EC2 E3
𝑑𝑇 𝑑𝑇 𝑑𝑇 𝑑𝑇 𝑑𝑇
𝑑𝑡 𝑑𝑡 𝑑𝑡 𝑑𝑡 𝑑𝑡
T T T T T
- 50 -
System Dynamics and Bifurcation
E1
𝑑𝑇
𝑑𝑡
E1 EC1 E2 EC2 E3 E
- 51 -
System Dynamics and Bifurcation
E1 EC1
𝑑𝑇 𝑑𝑇
𝑑𝑡 𝑑𝑡
T T
E1 EC1 E2 EC2 E3 E
- 52 -
System Dynamics and Bifurcation
E1 EC1 E2
𝑑𝑇 𝑑𝑇 𝑑𝑇
𝑑𝑡 𝑑𝑡 𝑑𝑡
T T T
E1 EC1 E2 EC2 E3 E
- 53 -
System Dynamics and Bifurcation
E1 EC1 E2 EC2
𝑑𝑇 𝑑𝑇 𝑑𝑇 𝑑𝑇
𝑑𝑡 𝑑𝑡 𝑑𝑡 𝑑𝑡
T T T T
E1 EC1 E2 EC2 E3 E
- 54 -
System Dynamics and Bifurcation
E1 EC1 E2 EC2 E3
𝑑𝑇 𝑑𝑇 𝑑𝑇 𝑑𝑇 𝑑𝑇
𝑑𝑡 𝑑𝑡 𝑑𝑡 𝑑𝑡 𝑑𝑡
T T T T T
E1 EC1 E2 EC2 E3 E
- 55 -
System Dynamics and Bifurcation
EC2
𝑑𝑇
𝑑𝑡
T
T
E1 EC1 E2 EC2 E3 E
- 56 -
System Dynamics and Bifurcation
EC2
𝑑𝑇
𝑑𝑡
T
T
FLASH
E3
𝑑𝑇
𝑑𝑡
E1 EC1 E2 EC2 E3 E
T
- 57 -
Complete Model: Finding the Steady State Points
Radiation:
𝑑𝑇 1
2 −𝑇 2ൗ3 2
= 𝐸0 𝑒 𝜌 − 𝑇 4 − 𝑇0 4 𝜌− ൗ3 = 0
𝑑𝑡
𝑑𝜌 −
1
= 1−𝜌 𝑒 𝑇 =0
𝑑𝑡
- 58 -
Complete Model: Finding the Steady State Points
Radiation:
𝑑𝑇 1
2 −𝑇 2ൗ3 2
= 𝐸0 𝑒 𝜌 − 𝑇 4 − 𝑇0 4 𝜌− ൗ3 = 0
𝑑𝑡
𝑑𝜌 −
1
= 1−𝜌 𝑒 𝑇 =0
𝑑𝑡
FLASH
- 59 -
Surface Fold – Effect of the Furnace Temperature
- 60 -
Model Results – Yttria Stabilized Zirconia
- 61 -
Model Results – Barium Titanate
- 62 -
Important Conclusion from the Model
Since the stable points only happen when ρ=1, we only need
to analyse the behavior of the temperature equation;
- 63 -
Flash Sintering of Barium Titanate / Zirconia Mixtures
- 64 -
Thank you for your
attention!
- 65 -