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ANDHRA PRADESH
Name : K.Sambaiah
Designation : H.A.E.I.E.S
Branch : Applied Elect.&Instru. Engg.
Institute : GMRP, KARIMNAGAR.
Year/semester : V Semester
Subject : PROCESS CONTROL
Subject code : AEI-504.
Topic : Introduction to continuous batch process
and Final control Elements
Duration : 100 min.
Sub topic : Control Valves
Teaching aids : ppts,Diagrams
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Objectives
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Construction of control valve
• Stem
• plug
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Construction of control valve (contd..)
Valve body:
• The body of a control valve is maintained in
accordance with requirements of
• Pressure
• Temperature
• Corrosion resistance etc.,
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Construction of control valve (contd..)
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Construction of control valve (contd..)
Stem :
• Stem is nothing but a vertical metallic shaft or rod
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Construction of control valve (contd..)
Plug :
• The valve plug is screwed into stem and then pinned
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Construction of control valve (contd..)
classified as
• Disc
• V – shape
• Contoured
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Various Types of valve plugs
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Types of control valves
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Characteristics of control valves
Fig 1
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Quick Opening Control Valve
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Linear valve
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Linear valve
Q S
=
Q max Smax
Where
Q = flow rate (m3/s)
Qmax = maximum flow rate (m3/s)
S = stem position (m)
Smax = maximum stem position (m)
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Equal percentage valve
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Equal percentage valve (contd..)
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Equal percentage valve (contd..)
• For this type we define rangeability R as the ratio
R = Qmax / Qmin
Q = Qmin .RS/Smax
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Different Types Of Control Valves
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Single Seat Control Valve
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Single Seat Control Valve
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Sliding Stem Control Valves:
3. Lifting-gate valves.
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Single Seat Plug Valves
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Single Seat Plug Valves
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Single Seat Plug Valves
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Double Seat Plug Valve
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Double Seat Plug Valve
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Double Seat Plug Valve
body
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Double Seat Plug Valve
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Fig:5 various plugs
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A few types of single seat valve plugs
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Lifting Gate Valves
Fig: 6
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Lifting Gate Valves
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Rotating-Shaft Control Valves
• Control valves in which the restriction is accomplished
by the rotation of a plug or vane may be called
rotating-shaft type.
• These are:
1. Rotating-plug valves.
3. Butterfly valve
3. Louvers.
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Rotary Plug Valve
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Rotary Plug Valve
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Rotary Plug Valve
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Butterfly Valve
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Butterfly Valve
• The total rotation of the vane is usually restricted to
about 60 degrees, because the addition of 30 deg
does not produce much further increase in flow.
• The V-port butterfly valve incorporates a V-slot in the
body so that rotation of the vane opens a portion of
the V-slot.
• The rangeability may vary from 5 to 50 and tight shut
off may be obtained with special design.
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Summary
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Quiz
a) Valve body
b) Stem
c) Plug
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Quiz
b) Bronze
c) Stainless steel
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Quiz
a) Disc
b) V – shaped
c) Contoured
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Frequently Asked Questions
control valves
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