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ANDHRA PRADESH
• Name : V.SRINIVASA RAO
• Designation : Lecturer
• Branch : A.E.I.E
• Institute : Govt. Polytechnic for women,
Srikakulam
• Semester : VI
• Subject : Industrial Electronics, PLC and SCADA
• Subject code : AEI-602
• Topic : Industrial Heating and Welding
• Duration : 100 min
• Sub topic : Principle of Resistance Welding .
• Teaching aids : ppt, photographs, diagrams.
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OBJECTIVES
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WELDING
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RESISTANCE WELDING
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RESISTANCE WELDING…
• In Resistance welding, the heat required to weld is
produced by the resistance offered to the flow of
current at the junction of the metals to be joined.
• The heat energy produced is given by
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RESISTANCE WELDING…
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PRINCIPLE OF RESISTANCE WELDING
• Two metallic pieces to be welded together are
pressed against each other by two electrodes of
Resistance welding unit.
• A high current is made to flow between two
electrodes
• This current produces large heat due to I2R loss,
where R is the contact resistance between the
metal plates.
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Principle of Resistance Welding…
Electrode 1
Current i
Metal sheet 1
Fig.1
PRINCIPLE OF RESISTANCE WELDING…
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Advantages of Resistance welding
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Advantages of Resistance welding
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Differences among Industrial Heating Process
Sl. Induction Di-electric Resistance
No. Heating Heating Heating
1 Established Recent Oldest Method
Method Method
2 Frequency Frequency Frequency
dependant dependant Independent
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Differences among Industrial Heating Process
Sl. Induction Di-electric Resistance
No. Heating Heating Heating
4 Work Piece is Work Piece is Work Piece is
Conductor Non-Conductor Metal
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SUMMARY
• Advantages of Resistance
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QUIZ
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QUIZ
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Frequently Asked Questions
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