KINNOW PROCESSING PLANT

Introduction of Kinnow Processing Selected Target Market Procedure of Processing

Lack of competitiveness Poor Management Improper Harwesting Government Policies

Total Projected Cost & Processing Capacity

Agriculture Sector of Pakistan Survey report on kinnow processing

 Current Industry

Structure of this business

Absence of anti-fungal treatment Delays in the lifting of harvested crop Poor non-refrigerated transportation Inadequate Packing Absence of proper cold storage facility Lack of investment & research

Processing Plant

Category-I Category-II Category-III

Local Manufacturing (8-ton) 200 Imported (10-ton) ...2 Imported (5-ton) ..1

National Food Processing Factory Zahid Kinnow Grading & Waxing Plant Mateela Kinnow Factory Chase International Sadrrudin & Company

Country World USSR Germany Russian Federation UK Netherland USA Saudi Arabia Belgium Poland Pakistan Others

Importers (000 Tons) 10636 1348 1226 952 813 693 503 453 395 377 0 1047

12000

10000

8000

6000 Series1 4000

2000

Country World Spain South Africa Turkey United States Egypt Morocco Mexico China Pakistan

Export (000Tons) 10980 3238 1213 948 930 650 543 399 380 151

12000

10000

8000

6000

Series1 Series2

4000

2000

0 Exports Country World Spain South Africa Turkey United States Egypt Morocco Mexico China Pakistan

 Middle

Eastern countries

 Bangladesh  

Eastern Europe Russia

 Ukraine 

Indonesia

 Malaysia

List of Raw & Processing Material :

Description
Kinnow average price per season (per kg) MedicatedWax (per litre) Hi speed diesel (per Litre) Cardboard carton for packaging (each) Dividers 3 ply water proof for packing (each)

Price (Rs)
10 425 78 62 2.25

Availability (Local or Imported)

Local Imported Local Local Local

Number of People Required :

Positions
Production Staff (for 5 months) Processing Plant Operator Helper Direct Labor (skilled) Supervisor Total Payroll (Production Staff) Payro (Produc Administra Administrative Staff (for 12 months) Sta (for mont Skilled machine mechanic Accounts/store clerk SecurityGuards Total Payroll (Admin Staff) Payro taff Total 1 1 2 4 51 420,000 8,000 10,000 8,500 1 5 40 1 47 2,000,000 96,000 120,000 204,000 15,000 7,000 8,500 10,000 75,000 175,000 1,700,000 50,000

Number

Salary/Month (Rs)

Annual Salary (Rs)

Processing Machinery
KinnowWashing, Waxing & Grading Plant3 Plastic Baskets Generator 50 KVA Machine installation cost (per machine) ElectricWiring Total Cost of Processing Machinery

Quantity Cost/Machine
12700,000

Total
27,00,000 1,548,000 750,000 10,000 10,000 5,018,000

3,600

430
17500,000

Building and Civil Works

Main Factory Building Facto Production Hall Stores Labor living Rooms Store cum Generator Room Total Off Bloc Office Block Management Office Toilets Total Total Cost of Building Free Space Total Cost of Land

Area (Sq. Ft)

9,600 225 1,140 100 11,065

Construction Cost
850 350 400 350

Total Cost
8,160,000 78,750 456,000 35,000 8,729,750

150 240 390 11,455

1000 350

150,000 84,000 234,000 8,963,750

85,913

@ Rs 200,000/5440 sq.ft

3,200,000

 Electricity (3 Phase)  Water connection  Telephone facility  Access roads  Drainage

 Project Economics  Financing Plan

Account Head
Land Building and Civil Works Plant and Machinery Furniture/Fixture & Equipment Pre-operational Expenses4 Total Fixed Cost Cash Raw Material Inventory Accounts Receivable Up-Front Insurance Payment (year 1) Total Working Capital Total Project Cost

Total Cost (Rs)

3,200,000 8,963,750 5,018,000 51,800 405,500 17,639,050 960,000 589,786 47,124,000 775,510 49,449,295 67,088,345

Financing

Rs.

Equity

50%

33,544,173

Debt

50%

33,544,173