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Turbine#2 Overhaul Activities. Presented by1 Wrtsil 28 June 2012 VAL site / Neeraj Chourasia.
Neeraj Chourasia
Turbine Bearing Inspection, DP test and Blue matching. Inspection of all seals. Overhauling of Governing Control valves. Overhauling of all the LP and MP control valves trip controller and shaft lifting controller. Servicing and fixing of both ESV. Servicing of Turbine Main Oil pump. Thorough cleaning of the bottom & top casings. Cleaning of the Steam Strainer. Cleaning and polishing of casing bolts Overhauling of Barring Gear and motor.
Thorough cleaning of front & rear bearing pedestals. Blue matching & placement of bottom half bearings. Placing & centering of the rotor, if required correct the same. Removal of rotor from position. Placement and maintain PP levels & thermal gaps of bottom guide blade carriers. Checking of radial & axial clearances between rotor blades to stationary blades. Checking of steam gland, inter stage fin clearances. Checking of axial float of rotor and rectification if required. Boxing up of the turbine top guide blade carriers and checking of vertical float of carrier.
Casing box up tightening of casing bolts with bolt heating equipment. Dismantling, Servicing & resetting of trip controller & its associate solenoids. Alignment between turbine to gear box. Coupling between turbine to gear box. Re-assembly of Lube oil and control oil lines around the machine. Re-starting of the lube oil pump, oil flushing, governing calibration. Calibration of all governing valves. Commissioning of the TG set. Load test of the TG at different loading condition.